Plate pasteurizers are a versatile and cost-effective solution for food and beverage processing. They are continuous sterilization equipment specially designed for low viscosity fruit juice (apple juice or orange juice), dairy products, milk, syrup, liquid egg products, beverages, juices, wines, or similar liquid materials. Plate pasteurizers are ideal for keeping food and beverages safe and extending their shelf life.
Plate Type Pasteurizer
A Versatile and Cost-Effective Solution for Food and Beverage Processing
Over 20 years of experience
More than 3500 references worldwide
Superior quality and Competitive pricing
What is a Plate Pasteurizer?
A plate pasteurizer is a continuous sterilization equipment designed to process liquids. It is composed of a plate heat section, heat holding (sterilizing) section, cooling section, material reflux section, material balance tank and material pump, CIP pump, hot water tank and hot water pump, steam valves group, electronic control cabinet, and pipes, pumps, and valves system.
The plate heat exchanger is the core component of the plate pasteurizer. Depending on the material, the plate heat exchanger can be designed to be W-shaped, vertical, or horizontal type to meet the heat treatment of materials with different viscosities. The plate heat exchanger system consists of a preheating section, a temperature holding section, a cooling section, and a heat recovery section. When processing pasteurized milk, the heat recovery can be as high as 90% or more.
The material feeding system mainly comprises a material balance tank, a feeding pump, a feeding pipeline, and valve parts. The tank is made of AISI 304 material and is equipped with a liquid level gauge, CIP cleaning ball, material inlet and outlet, etc. The feeding pump is usually fitted with a centrifugal pump or a rotary pump according to the material’s viscosity; its function is to transport the material in the balance tank to the plate heat exchanger for heat treatment.
The control system includes material heating temperature control, feed tank liquid level control, feed flow control, steam pressure, and pH value control. Various sensors, flow meters, and controllers are used to monitor and control these parameters. Through the flow meter, the sensor signal is fed back to the controller to realize the coordination of multiple material parameters and complete the pasteurization process.
The pipelines mainly include material feeding pipelines, hot water pipelines, steam pipelines, cold water pipelines or ice water pipelines, CIP pipelines, etc. Pressure gauges, thermometers, etc.
Plate Pasteurizer Advantages
Plate pasteurizers offer many advantages over other sterilization methods. To ensure material hygiene and safety, materials and heating media are heated in sealed systems through a non-contact heat exchanger. The sterilization time is short, which can ensure that the nutritional ingredients of the material are not damaged. The whole machine is made of food-grade stainless steel to meet the national safety and health requirements for beverage and food equipment. It has a high-performance heat transfer effect, high heat recovery rate, and low energy consumption, and the main control components, valves, and parts are all imported parts. The PLC control can be used to automatically control the heating temperature, hot water temperature, and steam flow adjustment of each section of the material, and an automatic material return system is provided to ensure that the material reaches a 100% sterilization effect. In addition, the plate pasteurizer is simple in structure, easy to clean, convenient to operate, and low in maintenance cost.
Plate Pasteurizer Applications
Plate pasteurizers are used in various food and beverage processing applications. They are suitable for processing low viscosity dilution fruit juice and are usually connected with hot filling machines. They are also used to process other liquid materials such as dairy products, milk, syrup, liquid egg products, beverages, juices, wines, and other similar liquid materials.
Choose HOMMAK for All Your Plate Pasteurizer Needs
Beverage processing, including plate pasteurizers, mixers, homogenizers, reactors, and centrifuges to ensure a consistent, high-quality product. Our machines are made of food-grade stainless steel and are designed to meet the national safety and health requirements for beverage and food equipment. We strive to offer the best products and services at competitive prices. If you are looking for a reliable and cost-effective solution for your food and beverage processing needs, look no further than Hommak. Contact us today to learn more about our plate pasteurizer solutions.
Plate Pasteurizer Prices
The prices of plate pasteurizers vary depending on the machine’s size, type, and brand. Generally, prices range from $10,000 to $90,000. Auxiliary equipment such as boilers, cooling towers, chillers, and air compressors will also be needed to supply steam, cooling water, chill water, and compressed air, which will incur additional costs.
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Tubular Pasteurizers
Are you looking for an efficient way to pasteurize and sterilize your liquid foods? Look no further than tubular pasteurizers from Hommak. Tubular pasteurizers provide a healthier and more sustainable way of pasteurizing products with high viscosity and density, high solids content, and a certain number of particles, such as milk cream, cream cheese, molasses, tomato paste, and condensed milk. This is opposed to plate pasteurizers, which can be more economical for products with low viscosity and fluid consistency like milk and fruit juice, yet can also clog up more often in products with higher viscosity.
Over 20 years of experience
More than 3500 references worldwide
Superior quality and Competitive pricing
The Benefits of Using Tubular Pasteurizers
Tubular pasteurizers offer numerous advantages over plate pasteurizers. The most notable benefits include the ability to process high-viscosity products with minimal clogging and a higher level of heat treatment. As a result, products such as milk cream and condensed milk can be processed with greater efficiency and reliability. Additionally, tubular pasteurizers offer a more energy-efficient solution compared to plate pasteurizers, making them an attractive option for those looking to save on energy costs.
Hommak Tubular/Tubular Pasteurizer Platforms
Hommak Tubular/Tubular Pasteurizer platforms have been designed with automation in mind, offering complete control and monitoring of the pasteurization and sterilization processes. Our systems are equipped with temperature transmitters which measure the temperature of the incoming product, ensuring that the desired level of heat treatment is achieved. The product is then passed through the tubular heat exchanger for pasteurization and sterilization, with proportional steam valves controlling the temperature to maintain the desired product temperature.
Tubular Heat Exchanger Designs
Hommak offers two types of tubular heat exchanger designs to suit your needs: Mono Tube and Shell & Tube. The Mono Tube design is ideal for products with larger particle sizes and higher viscosities, while the Shell & Tube design is better suited to products with smaller particle sizes and lower viscosities. Both designs are designed to provide maximum efficiency and performance, with Hommak’s tubular heat exchanger chassis manufactured using a 100×50 profile and control system (pump and valve groups, transmitter and electrodes, control panel and MCC) manufactured using a 50×50 profile.
Tubular Pasteurizer Applications
Tubular pasteurizers are suitable for a wide range of applications, from pasteurization and sterilization of liquid foods to UHT milk production processes. The wide range of products that can be processed using our tubular pasteurizers includes milk, cream, condensed milk, cream cheese, molasses, tomato paste, and fruit juice.
Tubular Pasteurizer Prices
Hommak offers competitively priced tubular pasteurizer solutions, with prices ranging from 1000 lt-hour to 20000 lt-hour. Our systems are designed for maximum efficiency and performance, with adjustable feet and CIP wash protocols ensuring that your pasteurization and sterilization processes run smoothly.
Why Choose Hommak?
At Hommak, we strive to provide the highest quality solutions for your pasteurization and sterilization needs. Our tubular pasteurizers are designed for maximum efficiency and reliability, with precise temperature control and an adjustable heat exchanger chassis ensuring that you get the best results every time. If you’re looking for an efficient and reliable way to pasteurize and sterilize liquid food products, contact us today and let us show you how our tubular pasteurizers can meet your needs.
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Plate Heat Exchangers
Are you looking for an efficient and reliable plate heat exchanger to help you in your dairy production process? Look no further than Hommak, a company that manufactures plate heat exchangers to meet all your needs.
Plate heat exchangers are one of the most widely used types of equipment in the dairy industry. They are used to heat and cool products, and provide a great deal of efficiency in the process. Plate heat exchangers consist of a pack of stainless steel plates clamped in a frame. The plates are corrugated in a pattern designed for optimum heat transfer. The liquids enter and leave the channels through holes in the corners of the plates. Varying patterns of open and blind holes route the liquids from one channel to the next. Gaskets round the edges of the plates and round the holes form the boundaries of the channels and prevent external leakage and internal mixing.
At Hommak, we have the latest models of plate heat exchangers to provide you with the best results. Our plate heat exchangers are designed to provide maximum efficiency and reliability when used in the dairy industry. We also offer competitive prices to ensure that our customers get the best value for their money.
The Benefits of Plate Heat Exchangers
Plate heat exchangers are designed to be efficient and reliable in their operation. They are highly efficient, as they have thin channels between the plates that allow for quick heat transfer. Additionally, they have a low pressure drop, which means that less energy is used in the process. This makes plate heat exchangers a cost-effective option for dairy production.
The plate heat exchangers also provide a wide range of applications in the dairy industry. They are used to preheat, final heat and cool products. They can also be used to heat up and cool down tanks, vessels and other equipment.
Plate Heat Exchangers Applications
Plate heat exchangers can be used to heat and cool a variety of dairy products, including milk, cream, yogurt, cheese and butter. They are also used to heat and cool other liquids, such as CIP solutions, whey and other dairy-based liquids.
Plate Heat Exchangers Prices
At Hommak, we offer competitive prices on our plate heat exchangers. We understand the importance of providing our customers with the best value for their money, and we strive to ensure that our prices are as competitive as possible.
For an efficient and reliable plate heat exchanger, choose Hommak. Our plate heat exchangers are designed to provide maximum efficiency and reliability when used in the dairy industry. With our competitive prices, you can be sure that you are getting the best value for your money. Contact us today to find out more about our plate heat exchangers and prices.
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Tubular Heat Exchangers: Usage & Working Principle
Heat exchangers are devices used to transfer or exchange heat or thermal energy. As a type of heat exchanger, a Tubular Heat Exchanger is one of the most used in industrial processes due to its multiple advantages. In this article, we will discuss its usage, working principle, applications, and benefits.
A Tubular Heat Exchanger is an air-to-air heat exchanger operating on the principle of forced draught convection. Process gases pass over the outside surfaces of the heat exchanger elements and cooling air is generated from ambient air by axial or centrifugal fans. This promotes the exchange of heat. The maximum inlet temperature of the heat exchanger is 550°C.
The design of the Tubular Heat Exchanger eliminates the risk of mixing between the product and the heating or cooling medium, thanks to its double tube sheet design. Product flows in the tubes while the service fluid flows around the tubes inside the shell. This allows for the service fluid to be sealed in the shell by one tube sheet and the product in the second tube sheet.
Tubular Heat Exchangers are especially efficient in the pharmaceutical industry as they control microbe growth and prevent cross-contamination. The smaller and lighter-weight heat exchangers designed for tight spaces use the same hot and cold fluid flows through alternating channels that create high turbulence for high heat transfer efficiency and use 50–80% less heat transfer area.
The advantages of Tubular Heat Exchangers are low maintenance cost, high working pressure and temperature, processing of particulate, easy inspection and disassembly, high security in aseptic processes and easy enlargement. The main applications of Tubular Heat Exchangers include sanitary applications for the Food Industry, Pharmaceutical applications, and industrial applications for the Chemical and Petrochemical Industry.
The working principle of Tubular Heat Exchangers involves the exchange of heat between two different types of mediums. The hot fluid enters the heat exchanger through one side and the cold fluid enters through the other. The two fluids will then flow in opposite directions and the heat is transferred from the hot fluid to the cold fluid. This is known as counter flow heat exchange.
When it comes to choosing Tubular Heat Exchangers, Hommak is the perfect choice. Our high-quality heat exchangers provide optimum heat transfer and energy efficiency, as well as improved safety and reliability. We also offer competitive prices and superior customer service. So, if you are looking for the best Tubular Heat Exchangers, contact HOMMAK today!
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